Secondary packaging is an important part of the fulfillment process. It’s what protects your products during shipping and ensures that they arrive at their destination in the same condition that they left your warehouse.
In order to keep up with the ever-growing demand for their products, companies are always looking for ways to optimize their packaging and fulfillment processes. It’s important to optimize your secondary packaging workflow so that it can be processed as quickly and efficiently as possible without sacrificing quality.
One way to accomplish this is with automatic packaging equipment. This type of equipment can help speed up the packing process, which in turn will lead to faster fulfillment times. Learn more about the different automatic and semi-automatic packaging solutions with this overview of how to optimize packaging for faster fulfillment.
Fulfillment Obstacles To Overcome
For any business to be successful, it must have a seamless fulfillment operation. In order to achieve this, you need to overcome obstacles such as labor shortages, unreliable labor, and high costs.
It is becoming increasingly difficult to find workers to staff our warehouses. This problem is only compounded by the fact that many of the workers who are available are not properly trained or reliable. Labor shortages lead to lean staffing, employee burnout, and limitations on the productivity and opportunity for growth in your packaging line.
High product and labor costs are another obstacle for today’s warehouses and distribution centers. Wages, benefits, material costs, and shipping costs are all on the rise, and businesses must find a way to absorb these costs without affecting the consumer.
Another challenge is unreliable labor. Even if you are able to find enough workers to staff your warehouse, there is no guarantee that they will show up for their shift or be productive when they are on the clock. This can lead to costly delays in your operation and put a strain on your other employees.
All three of these obstacles can be overcome by establishing a streamlined workflow that prioritizes efficiency, accuracy, and consistency.
Automation Is the Answer
In today’s fast-paced world, efficiency is key. When it comes to increasing efficiency and productivity in your packaging operation, automatic packaging equipment is the answer. Automatic packaging machines can quicken the pace of your production line and deliver a level of consistency that manual labor cannot achieve.
There are different solutions to choose from, depending on your needs. Whether you’re looking to streamline production or optimize packaging for faster fulfillment, there’s an automatic or semi-automatic packaging solution that can enhance your workflow and deliver better results to improve your bottom line.
Case Packers Empower Format Flexibility
Case packers are an essential part of the secondary packaging process. By packing products into the desired format, they allow you to easily and safely transport products.
Case packers can be programmed to pack products in multiple formats, such as film, tray and film, and wrap-around cartons, which further enhances packaging flexibility. This flexibility is especially important for businesses that produce a variety of different product types. As a result, case packers play a vital role in empowering businesses to operate efficiently and effectively.
When your products come out of the production process, a case packer will pack the products in the format that you need. Case packers allow businesses to pack products in the most efficient way possible, regardless of the product’s size or shape. Additionally, the ease of changeover makes case packers exceptionally fast and helps increase productivity. Case packers also offer a high level of accuracy, which can help to reduce waste. Overall, case packers are essential pieces of equipment for any packaging operation.
Palletizers Create Stable Product Loads
In any packaging or warehouse facility, palletizers are essential pieces of machinery that help to load products onto a pallet in an efficient and consistent manner. There are several different types of palletizers, but they all share the common goal of creating stable pallets that you can transport easily and safely.
Traditional automatic palletizers use a series of conveyors and grippers to move products into place on the pallet. Advanced programming and intuitive software give you complete control of the palletizer’s functions to ensure consistent and effective stacking patterns.
Robotic palletizers work in a similar fashion, but instead of using conveyors, they rely on robotic arms to pick up and place products onto the pallet.
In either case, the result is the same: a stable pallet that is ready for transport.
Save Money With Concurrent Stretch Wrapping
One way to save money and further optimize packaging for faster fulfillment is to use a concurrent stretch wrapper. This type of machine can palletize and stretch-wrap the loads in one step, which saves time, floor space, and money on capital equipment costs.
Concurrent stretch wrappers are available in a variety of sizes and configurations to meet the needs of any packaging operation. And, because they are designed to work with existing palletizing equipment, they can easily be integrated into an existing secondary packaging line. Whether you are looking to improve your packaging efficiency or reduce your packaging costs, a concurrent stretch wrapper may be the solution you need.
Automatic and Semi-Automatic Stretch Wrappers Secure Your Load
If you do not use a palletizer with concurrent stretch wrapping, then your product load will move to the stretch-wrapping stage after palletizing. Both automatic and semi-automatic stretch wrappers provide efficient and productive options for securing your load.
Automatic stretch wrappers are fully integrated, meaning the pallet load is moved into the machine for wrapping. Semi-automatic stretch wrappers, on the other hand, require the use of a pallet jack, forklift, or laser-guided vehicle (LGV) to move the load into position.
Both types of machines have their benefits. Automatic stretch wrappers are typically faster and more efficient, while semi-automatic machines are a more cost-effective option for lower-volume operations. Ultimately, the best type of machine for your needs will depend on the specific requirements of your operation.
When it comes to packaging your products, there are a variety of different machines available to help you get the job done. Find the right secondary packaging solutions for your operation when you choose Robopac USA as your stretch wrapper manufacturer. With innovative equipment and expert support, we’ll help you establish a fast, effective, and successful secondary packaging workflow for your business.