TOPTIER LOW-INFEED PALLETIZER2026-01-09T09:51:49-05:00
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Palletizers
Low infeed conventional palletizer

TTL Series Palletizers

An Affordable Automation Solution With a Small Footprint

One of the key advantages of the TTL Series is its integrated palletizing and stretch wrapping design. Instead of requiring separate machines, the TTL Series combines both processes into a single system.

As each pallet load is built, it is stretch wrapped simultaneously, eliminating the need for a downstream wrapper. This integrated approach significantly reduces overall equipment cost while minimizing the amount of floor space required. With one compact machine, facilities can palletize and stretch wrap loads efficiently without expanding their footprint.

Proven Lift and Rotate Product Handling

The TTL Series features Lift and Rotate product handling technology, a proven traditional palletizing method that accurately rotates products for precise placement during layer building. This approach ensures consistent stacking, reliable load formation, and dependable performance across a wide range of products.

Simple, Operator-Friendly Controls

A 7-inch HMI operator interface provides an intuitive, user-friendly experience that minimizes training time and reduces operator error. The streamlined interface allows operators to quickly:

  • Manage pallet patterns
  • Adjust system settings
  • Access diagnostics and system status

This simplicity makes daily operation and changeovers faster and easier, even with minimal staffing.

TTX Series

TTX Series Palletizers

The new TopTier TTX Series traditional low infeed palletizers combine proven mechanical design with advanced automation technology to deliver faster cycle times, improved load stability, and simplified operation for demanding production environments.

Faster, Smoother Product Handling

The TTX Series features EZ Turn technology, engineered to improve product handling throughout the palletizing process. EZ Turn ensures smooth, controlled product rotation and placement, resulting in faster cycle times, reduced product disturbance, and more consistent pallet builds—even at higher production rates.

Simplest Operator Interface in the Industry

A 10-inch HMI operator interface provides an intuitive, user-friendly experience that minimizes training time and operator error. The streamlined interface allows operators to quickly manage pallet patterns, system settings, and diagnostics, making daily operation and changeovers faster and easier than ever.

Improved Pallet Dispenser Design

The upgraded pallet dispenser frame has been redesigned for easier and safer pallet reloading. Integrated fork-entry cutouts allow forklifts to place pallets more accurately and efficiently, reducing reload time and improving overall uptime.

Integrated Stretch Wrapping With Auto Film Break Recovery

The TTX Series includes an integrated stretch wrapper equipped with Auto Film Break Recovery technology. If the stretch film breaks during the wrapping cycle, the system does not stop. Instead, the film carriage automatically pays out the film to the load, reattaches it, and completes the wrap cycle—keeping production moving forward without operator intervention.

Cube Technology for Smarter Wrapping

The integrated stretch wrapper is also upgraded with Robopac’s Cube Technology, delivering advanced load control and material efficiency:

  • Set multiple wrap recipes per load
  • Create custom wrap profiles for different products and pallet types
  • Automatically apply the correct containment force every time
  • Reduce film usage without sacrificing load stability

Cube Technology ensures every pallet is wrapped consistently and efficiently, improving load integrity while lowering operating costs.

SPECIFICATIONS
Performance
Rates1-3 layers per minute
ProductsCase, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack
InfeedLow
Load Capacity
Infeed Height23" to 60"
Minimum Case Dimension4.5"
Maximum Case Dimension29"
Maximum Case Height18"
Minimum Layer Dimension38"
Maximum Layer Dimension50"
Standard Layer Weight300lbs
Standard Load Height60" or 72"
Machine Structure
Minimum Footprint162" x 115"
Typical Footprint233" x 155"
Film Delivery System
FDSConcurrent stretch wrapping available (Option)
Operator Interface
PLCThe controls architecture is based on an Allen Bradley PLC running universal PLC and HMI code modules. The PLC and HMI code is compiled for the specific palletizer configuration from the universal code. The use of modified and custom code does not apply.
HMIOperations interface is provided by a color touchscreen panel running AB Factory Talk HMI. HMI screens provide intuitive interface to the palletizer for all needed operations. HMI screens are designed for simple yet comprehensive access to palletizer functionality including automatic and manual operations, pattern selection and programming, back-up, recovery operations, safety status, and maintenance logs.
Utility Requirements
Electrical480VAC 3-phase with solidly grounded Wye. Other voltages available
AirVaries on rates and accessories. Generally less than 5 SCFM @ 90PSI ¼” air drop to at the panel (Filter regulator and lockouts provided)
Safety Features
Category 3 Pld StandardSafety cage frame design with light curtain protection of load exit, redundant hoist fall protection, and controlled door entrance protocols.
KEY FEATURES
Modular Design
Palletizer model groups share common functional modules and frame systems to provide comprehensive palletizer solutions. Shared modules maximize layout flexibility while reducing cost through increased manufacturing and machine controls efficiencies. Modular engineering means quality control and complete flexibility in the configuration of machine components. No customization is required. The orientation of induction and load exit meet your exact requirements.
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EasyStack® Software
TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.
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EuroDrive gear motors
EuroDrive gearmotors equipped with encoder feedback controlled by servo drives operating in VFD mode provide accurate and refined motion of all primary components. The many simultaneous motions of the palletizer are continuously monitored by the PLC to prevent collisions and optimize positioning accuracy for smooth damage free product handling.
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AB 6" Color Touchscreen
Lower speed configurations
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B&R 12" color touchscreen PC
Higher speed configurations
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B&R Servo Drives
Higher speed configurations
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AVAILABLE OPTIONS
All Electric
Concurrent Stretch Wrapping
Double Stack Loads
Freezer
Labels-Out
Layer Weight to 1000lbs
Load Handling
Load Labeling
Multiple Palletizer Shuttle Car
Pallet Handling
PerfectPattern System
Sheets & Liners
Tall Loads to 110"
Video Monitoring
ADDITIONAL RESOURCES
TOPTIER LOW LEVEL INFEED Palletizer Brochure

TOPTIER Concurrent Stretch Wrapping Info Sheet

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