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Palletizers
High infeed conventional palletizer
High Infeed Palletizer 6
High infeed palletizer 3
High Infeed Palletizer 5
High infeed palletizer 4

TopTier High Infeed Palletizer

Upper-level infeed row-forming palletizers offer highest speeds for a quick, accurate, and efficient packaging line. With a wide variety of innovative features like a flexible modular design, easy-to-use color touchscreen controls, and versatile EasyStack software, TopTier high infeed palletizers are the perfect way to optimize your workflow. Explore this product and other high speed palletizer options at Robopac USA today.

TECHNOLOGY

High-level palletizer model groups share common functional modules and frame systems to provide comprehensive palletizer solutions. Shared modules maximize layout flexibility while reducing cost through increased manufacturing and machine controls efficiencies. Modular engineering means quality control and complete flexibility in the configuration of machine components. No customization is required. The orientation of induction and load exit of our high-level infeed palletizer will meet your exact requirements.

CONTROLS

TopTier’s high infeed case palletizers combine the most recent advances in machine control technology with an intuitive interface HMI and EasyStack® pattern programming software.

SAFETY

Safety has been integrated into every aspect of our high-level palletizer design. TopTier meets all industry standards utilizing a category 3 safety cage frame design with light curtain protection of load exit, redundant hoist fall protection, and controlled door entrance protocols.

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SPECIFICATIONS
Performance
Rates1-4 layers per minute
ProductsCase, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack
InfeedHigh
Load Capacity
Infeed Height108" to 144"
Minimum Case Dimension4.5"
Maximum Case Dimension29"
Maximum Case Height18"
Standard Layer Weight300lbs
Minimum Layer Dimension38"
Maximum Layer Dimension50"
Standard Load Height72"
Machine Structure
Minimum Footprint80" x 80"
Typical Footprint190" x 142"
Film Delivery System
FDSConcurrent stretch wrapping available (Option)
Operator Interface
Allen Bradley PLCThe controls architecture is based on an Allen Bradley PLC running universal PLC and HMI code modules. The PLC and HMI code is compiled for the specific palletizer configuration from the universal code. The use of modified and custom code does not apply.
HMIOperations interface is provided by a color touchscreen panel running AB Factory Talk HMI. HMI screens provide intuitive interface to the palletizer for all needed operations. HMI screens are designed for simple yet comprehensive access to palletizer functionality including automatic and manual operations, pattern selection and programming, back-up, recovery operations, safety status, and maintenance logs.
Utility Requirements
Electrical480VAC 3-phase with solidly grounded Wye. Other voltages available
AirVaries on rates and accessories. Generally less than 5 SCFM @ 90PSI ¼” air drop to at the panel (Filter regulator and lockouts provided)
Safety Features
StandardCategory 3
KEY FEATURES
Modular Design
Palletizer model groups share common functional modules and frame systems to provide comprehensive palletizer solutions. Shared modules maximize layout flexibility while reducing cost through increased manufacturing and machine controls efficiencies. Modular engineering means quality control and complete flexibility in the configuration of machine components. No customization is required. The orientation of induction and load exit meet your exact requirements.
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EasyStack® Software
TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.
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Allen Bradley PLC
The controls architecture is based on an Allen Bradley PLC running universal PLC and HMI code modules. The PLC and HMI code is compiled for the specific palletizer configuration from the universal code. The use of modified and custom code does not apply.
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EuroDrive gear motors
Equipped with encoder feedback controlled by servo drives operating in VFD mode provide accurate and refined motion of all primary components. The many simultaneous motions of the palletizer are continuously monitored by the PLC to prevent collisions and optimize positioning accuracy for smooth damage free product handling.
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AB 6" Color Touchscreen
Lower speed configurations
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B&R 12" Color Touchscreen PC
High speed configurations
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B&R Servo Drives
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AVAILABLE OPTIONS
All Electric
Concurrent Stretch Wrapping
Double Stack Loads
Freezer
Labels-Out
Load Handling
Load Labeling
Multiple Palletizer Shuttle Car
Pallet Handling
PerfectPattern Induction
Sheets & Liners
Tall Loads to 110"
Video Monitoring
ADDITIONAL RESOURCES
TOPTIER High Infeed Palletizer Brochure

TOPTIER Concurrent Stretch Wrapping Info Sheet

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