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Robotic cell

TopTier Robotic Cell Palletizer

Robotic palletizer cells offer wide layout flexibility and are engineered from experience

Modular robotic palletizer cells meet the requirements of small single product lines to large multi-line CPG manufacturers. For lower speed solutions, we offer systems that allow for manual pallet handling. For medium or higher speed applications, systems are available with pallet and load handling, sheet placement, integrated stretch wrapping, and more.

Each cell is engineered to maximize efficiency and value and minimize the footprint. Cells offer wide layout flexibility and no robot programming.


The robotic cell palletizers combine the most recent advances in machine control technology with an intuitive interface HMI and EasyStack® pattern programming software. No robot programming is required. Product handling is realized by an advanced controls architecture where the robot motion is entirely controlled by an Allen-Bradley CompactLogix® PLC running standardized PLC and HMI code modules.

The HMI screens provide an intuitive control environment to both move the arm and build patterns. Operators may adjust pattern positions with either drag-n-drop or exact values. HMI screens are designed for simple access to palletizer functionality including automatic and manual operations, pattern selection and setup, system status, alarm, and maintenance logs.


Safety has been integrated into every aspect of the robotic cell design. TopTier meets the highest industry standards utilizing a category 3 safety enclosure with light curtain protection of load exit and controlled door entrance protocols.


Certified technicians assist with every step of the process, and stand by 24/7 to resolve any issues. On-site commissioning and training are available. Robopac offers a comprehensive preventative maintenance program by Robopac certified technicians.

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Load Capacity
OperationSemi and fully automatic
ConfirurationSingle and multi lanes
RatesUp to 3 layers per minute
ProductsCase, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack
End EffectorsSide clamp, bottom support, vacuum lift, and more
Infeed Height23" to 60"
Minimum Case Dimension6"
Maximum Case Dimension29"
Maximum Case Weight220 lbs.
Machine Structure
Film Delivery System
Operator Interface
HMIAB Panelview 5310 10” Color Touchscreen
Integrated Stretch WrapperRobopac Automatic
ConveyorTopTier MDR and Pallet Conveyors
ControlsTouch-Safe UL-Listed panel
Safety TechnologyTroax
Utility Requirements
Safety Features
Category 3 Pld StandardSafety cage frame design with light curtain protection of load exit, redundant hoist fall protection, and controlled door entrance protocols.