TopTier Robotic Cell Palletizer
Robotic palletizer cells offer wide layout flexibility and are engineered from experience
Modular robotic palletizer cells meet the requirements of small single product lines to large multi-line CPG manufacturers. For lower speed solutions, we offer systems that allow for manual pallet handling. For medium or higher speed applications, systems are available with pallet and load handling, sheet placement, integrated stretch wrapping, and more.
Each cell is engineered to maximize efficiency and value and minimize the footprint. Cells offer wide layout flexibility and no robot programming.
The robotic cell palletizers combine the most recent advances in machine control technology with an intuitive interface HMI and EasyStack® pattern programming software. No robot programming is required. Product handling is realized by an advanced controls architecture where the robot motion is entirely controlled by an Allen-Bradley CompactLogix® PLC running standardized PLC and HMI code modules.
The HMI screens provide an intuitive control environment to both move the arm and build patterns. Operators may adjust pattern positions with either drag-n-drop or exact values. HMI screens are designed for simple access to palletizer functionality including automatic and manual operations, pattern selection and setup, system status, alarm, and maintenance logs.
Safety has been integrated into every aspect of the robotic cell design. TopTier meets the highest industry standards utilizing a category 3 safety enclosure with light curtain protection of load exit and controlled door entrance protocols.
Certified technicians assist with every step of the process, and stand by 24/7 to resolve any issues. On-site commissioning and training are available. Robopac offers a comprehensive preventative maintenance program by Robopac certified technicians.
|Operation||Semi and fully automatic|
|Confiruration||Single and multi lanes|
|Rates||Up to 3 layers per minute|
|Products||Case, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack|
|End Effectors||Side clamp, bottom support, vacuum lift, and more|
|Infeed Height||23" to 60"|
|Minimum Case Dimension||6"|
|Maximum Case Dimension||29"|
|Maximum Case Weight||220 lbs.|
|Film Delivery System|
|HMI||AB Panelview 5310 10” Color Touchscreen|
|Integrated Stretch Wrapper||Robopac Automatic|
|Conveyor||TopTier MDR and Pallet Conveyors|
|Controls||Touch-Safe UL-Listed panel|
|Category 3 Pld Standard||Safety cage frame design with light curtain protection of load exit, redundant hoist fall protection, and controlled door entrance protocols.|